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 Bulletin I27134 rev. E 10/02
IRKU/V41, 56 SERIES
THYRISTOR/ THYRISTOR ADD-A-pakTM GEN V Power Modules
Features
High Voltage Industrial Standard Package Thick Al metal die and double stick bonding Thick copper baseplate UL E78996 approved 3500VRMS isolating voltage
Benefits
Up to 1600V Full compatible TO-240AA High Surge capability Easy Mounting on heatsink Al203 DBC insulator Heatsink grounded
45 A 60 A
Mechanical Description
The Generation V of Add-A-pak module combine the excellent thermal performance obtained by the usage of Direct Bonded Copper substrate with superior mechanical ruggedness, thanks to the insertion of a solid Copper baseplate at the bottom side of the device. The Cu baseplate allow an easier mounting on the majority of heatsink with increased tolerance of surface roughness and improve thermal spread. The Generation V of AAP module is manufactured without hard mold, eliminating in this way any possible direct stress on the leads. The electrical terminals are secured against axial pull-out: they are fixed to the module housing via a click-stop feature already tested and proved as reliable on other IR modules.
Electrical Description
These modules are intended for general purpose high voltage applications such as high voltage regulated power supplies, lighting circuits, temperature and motor speed control circuits, UPS and battery charger.
Major Ratings and Characteristics
Parameters
IT(AV) @ 85C IT(RMS) ITSM @ 50Hz @ 60Hz I 2t @ 50Hz @ 60Hz I2t VRRM range TSTG TJ
IRKU/V41
45 70 850 890 3.61 3.30 36.1
IRKU/V56
60 95 1310 1370 8.50 7.82 85.0
Units
A A A A KA 2s KA 2s KA 2s V
o
400 to 1600 - 40 to 125 - 40 to125
C C
o
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1
IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
ELECTRICAL SPECIFICATIONS Voltage Ratings
Type number Voltage Code 04 IRKU/V41, 56 08 12 16
VRRM , maximum VRSM , maximum VDRM , max. repetitive repetitive non-repetitive peak off-state voltage, peak reverse voltage peak reverse voltage gate open circuit V V V
400 800 1200 1600 500 900 1300 1700 400 800 1200 1600
IRRM IDRM
125C
mA
15
On-state Conduction
Parameters
IT(AV) Max. average on-state current IT(RMS) Max. RMS on-state current ITSM @ TC Max. peak, one cycle non-repetitive on-state current 70 82 850 890 715 750 940 985 I2t Max. I2t for fusing 3.61 3.30 2.56 2.33 4.42 4.03 I2t Max. I2t for fusing (1) voltage (2) rt VTM di/dt Max. value of on-state slope resistance (2) Max. peak on-state voltage Max. non-repetitive rate of rise of turned on current IH IL Max. holding current Max. latching current 200 mA 400 150 A/s 36.1 0.88 0.91 5.90 5.74 1.81 95 80 1310 1370 1100 1150 1450 1520 8.56 7.82 6.05 5.53 10.05 9.60 85.6 0.85 0.88 3.53 3.41 1.54 KA2s V m KA2s A C t=10ms t=10ms t=10ms t=10ms t=10ms t=10ms No voltage 100% VRRM TJ = 25oC, No voltage 100% VRRM TJ = 25oC, Initial TJ = TJ max. Sinusoidal half wave, Initial TJ = TJ max.
IRKU/V41
45
IRKU/V56
60
Units
Conditions
180o conduction, half sine wave, TC = 85oC DC
A
t=8.3ms reapplied t=8.3ms reapplied
t=8.3ms no voltage reapplied t=8.3ms reapplied t=8.3ms reapplied t=8.3ms no voltage reapplied t=0.1 to 10ms, no voltage reapplied Low level (3) High level (4) Low level (3) High level (4) ITM = x IT(AV) IFM = x IF(AV) TJ = TJ max TJ = TJ max TJ = 25C
VT(TO) Max. value of threshold
V
TJ = 25oC, from 0.67 VDRM, ITM = x IT(AV), I = 500mA,
g
tr < 0.5 s, tp > 6 s TJ = 25oC, anode supply = 6V, resistive load, gate open circuit TJ = 25oC, anode supply = 6V,resistive load
(1) I2t for time t = I2t x t . x x (3) 16.7% x x IAV < I < x IAV
(2) Average power = VT(TO) x IT(AV) + rt x (4) I > x IAV
(IT(RMS))2
2
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IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
Triggering
Parameters
PGM Max. peak gate power
IRKU/V41
10 2.5 2.5 10 4.0 2.5 1.7 270 150 80
IRKU/V56
10 2.5 2.5
Units
W A
Conditions
PG(AV) Max. average gate power IGM Max. peak gate current gate voltage VGT Max. gate voltage required to trigger IGT Max. gate current required to trigger VGD IGD Max. gate voltage that will not trigger Max. gate current that will not trigger -VGM Max. peak negative
V
TJ = - 40C TJ = 25C TJ = 125C TJ = - 40C
Anode supply = 6V resistive load Anode supply = 6V resistive load
mA
TJ = 25C TJ = 125C
0.25 6
V mA
TJ = 125oC, rated VDRM applied TJ = 125oC, rated VDRM applied
Blocking
Parameters
IRRM IDRM VINS Max. peak reverse and off-state leakage current at VRRM, VDRM RMS isolation voltage 2500 (1 min) 3500 (1 sec) dv/dt Max. critical rate of rise of off-state voltage (5) 500 V 50 Hz, circuit to base, all terminals shorted TJ = 125oC, linear to 0.67 VDRM, gate open circuit 15 mA TJ = 125 oC, gate open circuit
IRKU/V41, 56
Units
Conditions
V/s
(5) Available with dv/dt = 1000V/s, to complete code add S90 i.e. IRKU41/16AS90.
Thermal and Mechanical Specifications
Parameters
TJ Tstg Junction operating temperature range Storage temper. range
IRKU/V41
IRKU/V56
Units
Conditions
- 40 to 125 - 40 to 125 C
RthJC Max. internal thermal resistance, junction to case RthCS Typical thermal resistance case to heatsink T Mounting torque 10% to heatsink busbar wt Approximate weight Case style 0.1 5 Nm 3 110 (4) TO-240AA g (oz) JEDEC 0.23 0.20 K/W Mounting surface flat, smooth and greased
A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound
Per module, DC operation
R Conduction (per Junction)
Devices
IRKU/V41 IRKU/V56
(The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC)
Sine half wave conduction
180o 0.11 0.09 120o 0.13 0.11 90o 0.17 0.13 60o 0.23 0.18 30o 0.34 0.27 180o 0.09 0.07
Rect. wave conduction
120o 0.14 0.11 90o 0.18 0.14 60o 0.23 0.19 30o 0.34 0.28
Units
C/W
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3
IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
Ordering Information Table
Device Code IRK.57 types With no auxiliary cathode
IRK
1 1 2 3 4 5 6 Module type
U
2
56
3
/
16
4
A
5
S90
6
Circuit configuration (See Circuit Configuration table below) Current code * * Voltage code (See Voltage Ratings table) A : Gen V dv/dt code: S90 = dv/dt 1000 V/s No letter = dv/dt 500 Vs e.g. : IRKU57/16A etc. * * Available with no auxiliary cathode. To specify change: 56 to 57 41 to 42
Outline Table
Dimensions are in millimeters and [inches]
IRKU
(1) +
IRKV
(1)
-
(2)
-
+
(2)
(3) G1 K1 (4) (5)
K2 G2 (7) (6) G1 K1
+
(3)
K2 G2
(4) (5)
(7) (6)
NOTE: To order the Optional Hardware see Bulletin I27900 4 www.irf.com
IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
Maximum Allowable Case Temperature (C) Maximum Allowable Case Temperature (C) 130 130
IRK.41.. Series R thJC (DC) = 0.46 K/W
IRK.41.. Series R thJC (DC) = 0.46 K/W
120
120
110
Conduction Angle
110 30 60 90 90 120
Conduction Period
100
100
30
60
90
90
120 180
180 DC 0 20 40 60 80
80
0
10
20
30
40
50
80
Average On-state Current (A)
Average On-state Current (A)
Fig. 1 - Current Ratings Characteristics
Maximum Average On-state Power Loss (W) 70 60 50 40 30
Conduction Angle
Fig. 2 - Current Ratings Characteristics
100 DC 180 120 90 60 30
Maximum Average On-state Power Loss (W)
180 120 90 60 30
80
RMS Limit
60
RMS Limit
40
Conduction Period
20 10 0 IRK.41.. Series Per Junction T J = 125C 0 10 20 30 40 50
20
IRK.41.. Series Per Junction T J = 125C 0 20 40 60 80
0
Average On-state Current (A)
Average On-state Current (A)
Fig. 3 - On-state Power Loss Characteristics
800
900 800 700 600 500 400
Fig. 4 - On-state Power Loss Characteristics
Peak Half Sine Wave On-state Current (A)
700
At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ = 125C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s
Peak Half Sine Wave On-state Current (A)
600
Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial T J 125C = No Voltage Reapplied Rated V RRM Reapplied
500
400 IRK.41.. Series Per Junction 300 1 10 100
IRK.41.. Series Per Junction 0.1 Pulse Train Duration (s) 1
300 0.01
Number Of Equal Amplitude Half Cycle Current Pulses (N)
Fig. 5 - Maximum Non-Repetitive Surge Current
Fig. 6 - Maximum Non-Repetitive Surge Current
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5
IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
350
A R thS
Maximum Total Power Loss (W)
300 250 200 150 100 50 0 2 x IRK.41.. Series Single Phase Bridge Connected T J = 125C 0 20 40 60 80
0. 3
180 (Sine) 180 (Rect)
K/
2 0. W K/ W
0. 5K /W
0. 7 K/ W 1K /W
/W 1.5 K
K .1 =0 /W el -D ta R
100 0
20
40
60
80
100
120
140
Total Output Current (A)
Maximum Allowable Ambient Temperature (C)
Fig. 7 - On-state Power Loss Characteristics (Single Phase Bridge IRKU+IRKV)
350
A R thS
Maximum Total Power Loss (W)
300 250 Io 200 150 100 50 0
0. 2
60 (Rect)
0. 5
3 0.
K/ W
K/ W
=0
K/ W
K .1 /W -D a el t R
0 .7
1K
K /W
/W
3 x IRK.41.. Series 6-Pulse Midpoint Connection Bridge T J = 125C 0 20 40 60 0 80 100 120 140 160 180
20
40
60
80
100
120
140
Total Output Current (A)
Maximum Allowable Ambient Temperature (C)
Fig. 8 - On-state Power Loss Characteristics
Maximum Allowable Case Temperature (C) Maximum Allowable Case Temperature (C) 130 120 110 100 90 80 70
Conduction Angle
IRK.56.. Series R thJC (DC) = 0.40 K/W
130 120 110
IRK.56.. Series R thJC (DC) = 0.40 K/W
Conduction Period
100 90 80 30 70 0 20 90 60 40 120 180 DC 80 100
30
60
90
120
180 60 70
0
10
20
30
40
50
60
Average On-state Current (A)
Average On-state Current (A)
Fig. 9 - Current Ratings Characteristics
Fig. 10 - Current Ratings Characteristics
6
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IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
90 80 70 60 50 40 30 20 10 0 0 10 20 30
Conduction Angle
Maximum Average On-state Power Loss (W)
180 120 90 60 30 RMS Limit
Maximum Average On-state Power Loss (W)
120 100 80 60 40 20 0
DC 180 120 90 60 30 RMS Limit
Conduction Period
IRK.56.. Series Per Junction T J = 125C 40 50 60
IRK.56.. Series Per Junction T J = 125C 0 20 40 60 80 100
Average On-state Current (A)
Average On-state Current (A)
Fig. 11 - On-state Power Loss Characteristics
1200 1100 1000 900 800 700 600 500 IRK.56.. Series Per Junction 1 10 100 1400
Fig. 12 - On-state Power Loss Characteristics
Peak Half Sine Wave On-state Current (A)
Peak Half Sine Wave On-state Current (A)
At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial TJ = 125C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s
1200
1000
Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial T J = 125C No Voltage Reapplied Rated V RRM Reapplied
800
600 IRK.56.. Series Per Junction 400 0.01 0.1 Pulse Train Duration (s) 1
Number Of Equal Amplitude Half Cycle Current Pulses (N)
Fig. 13 - Maximum Non-Repetitive Surge Current
450 Maximum Total Power Loss (W) 400 350 300 250 200 150 100 50 0 0 20 40 60 2 x IRK.56.. Series Single Phase Bridge Connected T J = 125C 80 100 120
180 (Sine) 180 (Rect)
0. 2 K/ W
/W
Fig. 14 - Maximum Non-Repetitive Surge Current
R th
SA
= 1 0. W K/
0. 3K
-D a elt R
0.5 K/W 0.7 K/ W 1 K/ W
2 K/W
0 140
20
40
60
80
100
120
140
Total Output Current (A)
Maximum Allowable Ambient Temperature (C)
Fig. 15 - On-state Power Loss Characteristics (Single Phase Bridge IRKU+IRKV)
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IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
450 Maximum Total Power Loss (W) 400
2 0.
S R th
A
350 300 250 200 150 100 50 0 0 50 100 Io
=0
W K/
60 (Rect)
.1
0.
W K/
3
K/ W
-D a elt R
0.5
K/ W
0.7
3 x IRK.56.. Series 6-Pulse Midpoint Connection Bridge T J = 125C 150 200
K/W
1 K/W
250 0
20
40
60
80
100
120
140
Total Output Current (A)
Maximum Allowable Ambient Temperature (C)
Fig. 16 - On-state Power Loss Characteristics
1000 Instantaneous On-state Current (A) Instantaneous On-state Current (A) 1000
100
100
T J= 25C 10 T J= 125C IRK.41.. Series Per Junction 1 0 1 2 3 4 5 6 7
TJ = 25C 10 TJ = 125C IRK.56.. Series Per Junction 1 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Instantaneous On-state Voltage (V)
Instantaneous On-state Voltage (V)
Fig. 17 - On-state Voltage Drop Characteristics
Maximum Reverse Recovery Charge - Qrr (C) Maximum Reverse Recovery Current - Irr (A) 500 450 400 350 300 250 200 150 100 10 20 30 40 50 60 70 80 90 100
20 A 10 A
Fig. 18 - On-state Voltage Drop Characteristics
110 100 90 80 70 60 50 40 30 10 20 30 40 50 60 IRK.41.. Series IRK.56.. Series T J = 125 C 70 80 90 100
IRK.41.. Series IRK.56.. Series T J = 125 C
I TM = 200 A 100 A
I TM = 200 A 100 A 50 A 20 A 10 A
50 A
Rate Of Fall Of On-state Current - di/dt (A/s)
Rate Of Fall Of Forward Current - di/dt (A/s)
Fig. 19 - Recovery Charge Characteristics
Fig. 20 - Recovery Current Characteristics
8
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IRKU/V41, 56 Series
Bulletin I27134 rev. E 10/02
Transient Thermal Impedance Z thJC (K/W) 1 Steady State Value: R thJC = 0.46 K/W R thJC = 0.40 K/W (DC Operation) 0.1 IRK.41.. Series IRK.56.. Series
Per Junction
0.01 0.001
0.01
0.1 Square Wave Pulse Duration (s)
1
10
Fig. 21 - Thermal Impedance ZthJC Characteristics
100 Instantaneous Gate Voltage (V)
Rectangular gate pulse a)Recommended load line for rated di/dt: 20 V, 30 ohms tr = 0.5 s, tp >= 6 s b)Recommended load line for <= 30% rated di/dt: 20 V, 65 ohms tr = 1 s, tp >= 6 s
(1) PGM = 100 W, tp = 500 s (2) PGM = 50 W, tp = 1 ms (3) PGM = 20 W, tp = 25 ms (4) PGM = 10 W, tp = 5 ms
(a)
TJ = -40 C
10
(b)
TJ = 25 C TJ = 125 C
1 VGD IGD 0.1 0.001 0.01
(4) (3)
(2) (1)
IRK.41../.56.. Series 0.1 1
Frequency Limited by PG(AV) 10 100 1000
Instantaneous Gate Current (A)
Fig. 22 - Gate Characteristics
Data and specifications subject to change without notice. This product has been designed and qualified for Industrial Level. Qualification Standards can be found on IR's Web site.
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 Visit us at www.irf.com for sales contact information. 10/02
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